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Carbide Slotting Cutter Insert
Product Details:
- Torque High torque resistance
- Surface Treatment Polished, Coated (TiN/TiAlN)
- Capacity Optimized for high-speed machining
- Corrosion Resistant Yes, with appropriate coating
- Finish Fine Ground/Polished
- Hardness Up to 92 HRA
- Diameter Available in various diameters (customizable as per requirement)
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Carbide Slotting Cutter Insert Product Specifications
- ISO/ANSI Standards
- Fine Ground/Polished
- Designed for heavy-duty cutting
- Up to 92 HRA
- Available in various diameters (customizable as per requirement)
- Carbide Grade (e.g., P30, K10, K20)
- End-drive/shaft mount
- 0.05 mm
- Insert Clamping System
- High torque resistance
- Multiple cutting inserts, high precision, wear resistance
- Slotting, Grooving, and Parting operations on metals
- Optimized for high-speed machining
- Polished, Coated (TiN/TiAlN)
- Yes, with appropriate coating
- Slotting Cutter
- As per customer requirement (typically 3-10 mm)
- Round with multi-insert slots
- Tungsten Carbide
- High tensile strength depending on carbide composition
- Typically 5-8 inserts per cutter head
- Suitable for steel, stainless steel, cast iron, and non-ferrous metals
- CNC and manual milling machines
- Screw-on or clamp-on inserts
- Cylindrical or straight shank
- Easily replaceable standard carbide inserts
- Optimized for low vibration and heat generation
- Can be used with wet or dry cutting
- Extended tool life due to carbide composition
- Fits most standard slotting cutter bodies
Product Description
This Carbide Slotting Cutter Insert is designed with wedge lock system and precise integral seats. Customers use this insert in metalworking and woodworking industries for general purpose slotting and milling applications. It allows half side milling by positioning or adjusting inserts in left or right side orientation. Each insert has staggered tooth design, axial rake and weldon shanks. Owing to its sharp edges and fine finish, the offered insert is fitted in grooving and slotting cutters. Also, this Carbide Slotting Cutter Insert is temperature resistance, easy to install and highly durable.
Engineered for High-Precision Slotting
This slotting cutter insert is optimized for producing fine-finish slots and grooves, with its multi-insert, round profile providing high precision and repeatability. Its carbide composition and polished/coated surfaces result in superior cut quality while reducing wear, making it a preferred choice for demanding manufacturing environments.
Versatile Application on Various Metals
Designed to handle steel, stainless steel, cast iron, and non-ferrous metals, this cutter insert adapts seamlessly to a broad range of machining needs. The insert's robust construction allows it to excel in heavy-duty and high-speed operations, contributing to enhanced productivity and cost efficiency in machining workshops.
Extended Service Life and Simple Maintenance
The carbide inserts offer impressive longevity due to high hardness (up to 92 HRA) and corrosion-resistant coatings such as TiN or TiAlN. Easy replacement of inserts reduces machine downtime, while the standardized design ensures compatibility with existing slotting cutter bodies, streamlining maintenance and operations for users.
FAQ's of Carbide Slotting Cutter Insert:
Q: How is the Carbide Slotting Cutter Insert mounted onto a cutter head?
A: The insert is secured onto the cutter head using either a screw-on or clamp-on system, allowing for easy installation and removal during tool changes or maintenance.Q: What are the typical applications of this slotting cutter insert?
A: This insert is primarily used for slotting, grooving, and parting operations on metals such as steel, stainless steel, cast iron, and non-ferrous alloys in CNC and manual milling machines.Q: When should the carbide inserts be replaced?
A: Carbide inserts should be replaced when there is noticeable wear, a decline in cutting performance, or after reaching the manufacturer-recommended machining hours, ensuring optimal tool life and surface finish.Q: Where can this insert be used in terms of machine compatibility?
A: The insert is compatible with most standard slotting cutter bodies and can be used on both CNC and manual milling machines, making it suitable for various industrial settings.Q: What is the process of changing or replacing an insert?
A: To replace an insert, simply unscrew or unclamp the worn insert from the cutter head and secure the new insert in place using the supplied fasteners. This quick process helps minimize machine downtime.Q: What are the primary benefits of choosing this carbide slotting cutter insert?
A: Key benefits include reduced vibration and heat during cutting, high precision, extended service life, compatibility with a range of metal materials, and ease of maintenance due to standard insert design.Q: Is this cutter insert suitable for wet and dry cutting conditions?
A: Yes, the cutter insert is engineered for use with or without coolant, providing flexibility for both wet and dry cutting applications as per machining requirements.Tell us about your requirement
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